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How Japanese auto parts makers made masks and beds during coronavirus outbreak

The Japan Times

In March, Japan's largest auto parts maker, Denso Corp., was facing the urgent task of how to secure enough face masks for its workers given the mass shortage that was occurring amid the spread of COVID-19 infections. While the company, located in Kariya, Aichi Prefecture, had sufficient stocks of masks back then, executives were getting worried that if the company ran short, its production might be affected, since each factory worker needs five masks a day. At an executive meeting March 2, all eyes turned to Yasuhiko Yamazaki, 56, senior executive officer in charge of production, when he said, "How about making them ourselves?" After returning home, Yamazaki cut a mask he had with a pair of scissors, looked at its three-layered structure with nonwoven material used as a middle layer, and felt certain it could be made by Denso. The following day, he gathered seven to eight employees who were well-versed in auto parts production technology and were engaged in the designing and manufacturing of machinery and equipment.